CJ-2010-CR: The Ultimate Solution for Precision Cone Rolling
While many rolling machines can attempt to roll cones, the CJ-2010-CR is engineered from the ground up to perfect it. This dedicated cone plate rolling machine is the definitive tool for manufacturers who demand high-quality, repeatable, and accurately formed conical parts. Its specialized design overcomes the challenges of cone deformation, slippage, and inaccuracy that are common with conventional machines, providing a streamlined and highly efficient production process.
Why a Dedicated Cone Roller?
Rolling a cone is geometrically complex. It requires the plate to travel at different speeds across its width. The CJ-2010-CR is built to manage this challenge flawlessly:
- Specialized Roller Geometry: Unlike standard machines, its rollers are often designed with specific angles and independent adjustments. This allows the machine to perfectly match the different radii of the cone’s large and small ends, ensuring true conical shape without distortion.
- Powerful and Controlled Drive: The robust drive system delivers immense torque while providing the fine control needed to prevent plate slippage, a critical factor in achieving a consistent angle and a tight seam.
- Hardened, Angled Rollers: The work rollers are typically induction-hardened and ground, and can be tilted to the precise angle required for the cone, maximizing contact and control throughout the rolling process.
- Simplified & Automated Operation: Equipped with an intuitive control system (often CNC), operators can simply input the cone’s key dimensions (large diameter, small diameter, and height). The machine then calculates the optimal roller positions and angles, automating a complex task and guaranteeing consistency.
Key Features & Advantages
- High-Precision Results: Produces geometrically perfect cones with minimal flat ends and consistent angles, ready for welding.
- Increased Efficiency: Drastically reduces the setup time, trial-and-error, and material waste associated with cone rolling on non-specialized equipment.
- Handles a Wide Range of Cones: From shallow tapers to steep, sharp-angle cones, the machine’s flexible design accommodates a broad spectrum of job requirements.
- Robust Construction: Built for continuous, heavy-duty industrial use, ensuring long-term reliability and return on investment.
Technical Specifications
| Model | CJ-2010-CR |
| Max. Working Width | Customizable (e.g., 2000 mm) |
| Max. Plate Thickness | Customizable (e.g., 10 mm Carbon Steel) |
| Min/Max Cone Angle | Customizable (e.g., 30° – 160° included angle) |
| Roller Configuration | Specialized 3-Roll or 4-Roll Asymmetrical |
| Control System | Dedicated CNC Cone Rolling Control System |
| Application | Tank Heads, Hoppers, Transition Sections, Wind Turbine Components |
Invest in Specialization, Invest in Profitability
Stop forcing a standard machine to do a specialist’s job. The CJ-2010-CR empowers your workshop to take on complex and lucrative cone-rolling projects with confidence. By investing in this dedicated solution, you reduce reliance on highly skilled operators, minimize waste, and deliver superior quality products to your clients faster than ever before. Make precision cone rolling a core, profitable strength of your business.